Investment casting and experimental testing of heat sinks designed by topology optimization

Optimization of the Investment Casting Process

Rapid prototyping is an important technique for manufacturing. This work refers to the manufacture of hollow patterns made of polymeric materials by rapid prototyping technologies for its use in the preparation of ceramic molds in the investment casting process. This work is focused on the development of a process for manufacturing patterns diff erent from those that currently exist due to its ...

Optimization of Dimensional Deviations in Wax Patterns for Investment Casting

Investment casting is a versatile manufacturing process to produce high quality parts with high dimensional accuracy. The process begins with the manufacture of wax patterns. The dimensional accuracy of the model affects the quality of the finished part. The present study investigated the control and optimization of dimensional deviations in wax patterns. A mold for an H-shaped wax pattern was ...

Numerical Optimization of Trapezoidal Microchannel Heat Sinks

This study presents the numerical simulation of three-dimensional incompressible steady and laminar fluid flow and conjugate heat transfer of a trapezoidal microchannel heat sink using water as a cooling fluid in a silicon substrate. Navier-Stokes equations with conjugate energy equation are discretized by finite-volume method. We perform numerical computations for a range of 50 Re 600, 0.05W ...

Analytical and Experimental Study of Investment Casting with Laser Stereolithography

ANALYTICAL AND EXPERIMENTAL STUDY OF INVESTMENT CASTING WITH LASER STEREOLITHOGRAPHY MODELS by Wen-Long Yao This dissertation presents an analytical and experimental investigation of ceramic shell cracking during the burnout process in investment casting with internally webbed laser stereolithography (SLA) patterns. Included in the consideration are the cracking temperature of the ceramic shell...

Experimentally demonstrated a unidirectional electromagnetic cloak designed by topology optimization